Thematic

MgCl₂ vs. MgSO₄: The Battle for Durability in Fire Protection Systems

31/12/2025

🔥 MgCl₂ vs. MgSO₄: The Battle for Durability in Fire Protection Systems

There are currently two types of Magnesium Oxide (MgO) fire-rated boards on the market.
They may look similar on the surface, but the long-term consequences after two years of use are worlds apart.


🔴Type 1: Salt-Based Boards (MgCl₂)

  • Mechanism: Absorbs moisture from the air → Surface condensation (“board sweating”) → Saline liquid drips down and corrodes steel ducts and hanger rods.
  • Consequences: Severe corrosion of the air duct system, material deterioration, risk of structural failure, and loss of fire-resistance performance.

🟢Type 2: KH Shield Boards (MgSO₄)

  • Composition: Formulated with Magnesium Sulfate (MgSO₄) and FireShieldPRO® technology.
  • Mechanism: Non-hygroscopic, with chloride content ≤ 0.1% (in accordance with ASTM C1152-04).
  • Result: NON-CORROSIVE TO METAL — effectively protects the galvanized coating of air ducts, keeping them clean, intact, and corrosion-free over time.

🧪CLIMATE CHAMBER TEST RESULTS (30°C – 90% RELATIVE HUMIDITY)

Based on comparative data derived from BRANZ (New Zealand) research:

  • Screws installed into MgCl₂ boards:
    Corrosion observed on 50%–100% of the surface area.
  • Screws installed into KHS boards (MgSO₄):
    NO CORROSION DETECTED.

💡 ADVICE FOR CONTRACTORS

Don’t be tempted by short-term savings when choosing salt-based boards.
Future maintenance, warranty claims, and duct replacement costs can be up to 10 times higher than the initial material cost.

 


🛡️Choose KHS.HF.MPro14 (14 mm) — Choose Absolute Peace of Mind.

The product has been:

  • Fire-tested for 132 MINUTES at IBST, and

  • Proven non-corrosive through BRANZ research.

 


📩 Contact KH Shield today to receive test samples for on-site corrosion evaluation.

 

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